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The Difference Between Inline And Overband Magnetic Separator

The Difference between Inline and Overband Magnetic Separator

Overview:

However the basic principles of an Inline magnetic separator and over band magnetic separator are extremely similar, their purpose and performance are significantly different.

This blog was created specifically to distinguish between these two products and to help you (the readers) understand what would be the best option for your needs.

This topic's information is given as article below.

Over band Magnetic Separator (OBMS)

An over band magnetic separator consists of a suspension magnet with a traction belt connected to a motor that rotates the belt. It's mostly employed when ferrous contamination needs to be removed automatically.

It's primarily used to remove tramp metal from products, vibratory feeders, inclined planes, or simply to protect machines like crushers and shredders. Industries that use this product include Foundries, Coal Mines, Cement Works, Food, Sponge Iron, Charcoal, Glass, Chemical Industries, and Domestic Waste Recycling Plants.

Working and Application

A few parameters must be extracted while selecting the type of over band, such as the belt speed, the form of the product, its thickness, granulometry, and the size of the particles.

The Magnet is made from Rare Earth Magnets / High Strontium Ferrite, and its Magnetic Power is assured for the duration of the installation. The magnet poles are covered with a non-magnetic stainless steel plate. There is no requirement for an electricity source or upkeep.

  • One of the elements to consider while selecting the kind of Over band is the speed of the belt, the characteristics of the product, its thickness, granulometry, and the size of the particles that must be extracted.
  • Separators were redesigned to function at a predetermined operating range over the conveyor in five different sizes: 100, 150, 200, 250, and 300mm.

Inline/Drum Magnetic Separator:

In large applications for the removal of ferrous trash from products, an inline magnetic separator integrates high intensity strontium/rare earth magnets in a drum type enclosed structure that is linked to production lines such as the outlet of an elevator or screw conveyor.

Cattle feed plants, wheat mills, rice mills, mineral extractions, refractories, glass cleaning, and a variety of other items employ them.

To improve the cleaning intensity, a variety of changes can be made to the fabrication material and even the quantity of drums.

Working Principle and Magnetic System:

Permanent Magnetic Drums are made up of a static permanent magnetic assembly that creates a constant and uniform magnetic field across the whole width of the drum, with the magnetic field being more effective about half of the circle.

The nonmagnetic stainless steel drum shell circles around the inner magnet. A powerful magnetic field attracts and holds ferrous particles to the revolving shell as the material fed uniformly from the chute falls over the drum, and as the rotating shell brings the magnetic particles through the static magnetic field, the nonmagnetic object starts falling freely from the shell whereas ferrous particles are firmly held until carried beyond the divider and out through the magnetic material chute.

Size Range:

The volume of product that can be handled is proportional to the diameter and breadth of the drum. Permanent Drum Separators come in conventional drum diameters of 300mm, 400mm, 450mm, 500mm, 600mm, 700mm, 900mm, and 1200mm, as well as drum widths of 300mm to 2000mm. There are a variety of other sizes available, but they are only made to order.

Conclusion:  Now that you have all of the necessary information about both of these material flow connected separation machines, let us tell you about other magnetic machines like drawer magnets, plate magnets, magnetic grills, and pipe line trap magnets, which are used to separate magnetic impurities from materials and are used in a variety of industries to provide pure material.

Gayatri separation is a well recognized name in the field of magnetic equipments since decades. Founded in 1992, we are known as leading magnetic separator manufacturer, supplier, and exporter in India. We understand that our main strength lies in our product quality, which is updated as per the trend, technology and requirement. Our main aim is to offer world class products at best market price to our customer. Our products like vibro screen, gyro screen, magnetic destoner, magnetic roller separator, magnetic grill etc. are well known for their lifelong performance, reliability and low maintenance.

Quality, durability and excellent customer services are the main qualities that are responsible for our steady growth in the market. Our specialized magnetic machines are developed as per set industrial norms and our products are highly appreciated for their performance. Right from the initial stage of manufacturing to the final product delivery, our quality professionals supervise each and every product. We strictly follow latest industrial standards to achieve total customer satisfaction. We have earned the reputation by offering flawless solutions to our customer. Customer specific, highly customized magnetic product solutions are the main contributors in our success story. We are capable to provide customize magnetic products as per your requirements.